Facilities

Each sector's plants: their equipment, their missions, and a sandbox to try anything.

Oil & gas production

Live

Wells, FPSOs, production platforms and storage: separation, compression, export and produced water.

FPSO production train

Floating production, storage and offloading

Four subsea wells into a three-phase separator, crude heating, a second stage, export pumps and cargo storage — with gas compression, the flare and produced-water treatment. About 105,000 barrels of oil a day.

  • W-101…W-104 · Subsea wells with wing valves and chokes
  • V-100 · HP three-phase separator
  • E-100 · Crude heater
  • V-200 · LP separator
  • P-200A/B · Crude export pumps
  • T-300 · Cargo tank
  • K-100 · Gas compressor
  • F-100 · HP flare
  • HC-100 · Produced-water hydrocyclone

Refining & petrochemicals

Live

Fired heaters, fractionation and conversion units: temperature, combustion and throughput.

Crude charge heater

Atmospheric crude unit, fired heater

A two-pass fired heater lifting 600 m³/h of crude to 360 °C for the fractionator: fuel gas firing on cascade, combustion air on oxygen trim, tube metal temperatures, draft and a burner management system.

  • H-101 · Fired heater, two passes
  • FV-101A/B · Pass flow control valves
  • FV-110 / SDV-110 · Fuel gas control and shutdown valves
  • K-120 · Forced-draft fan and damper
  • HV-121 · Stack damper
  • C-101 · Fractionator (receiving)

Gas processing & LNG

Live

Compression, anti-surge, glycol dehydration and dew-point control — with amine treating, NGL recovery and liquefaction to come.

Gas compression & dehydration

Onshore gas plant, export compression

Field gas through an inlet separator to a centrifugal export compressor on speed and anti-surge control, a fin-fan aftercooler, and a glycol contactor with its regeneration reboiler — 150,000 Sm³ an hour of dry gas to the pipeline.

  • V-300 · Inlet separator
  • K-300 · Centrifugal compressor and driver
  • FV-301 · Anti-surge recycle valve
  • E-301 · Fin-fan aftercooler, three fans
  • C-310 · Glycol (TEG) contactor
  • R-320 · Glycol regeneration reboiler
  • F-300 · Flare
  • SDV-330 · Export shutdown valve

Chemical manufacturing

Coming

Reactors, distillation and utilities: exotherms, interlocks and batch sequences.

  • Exothermic reactor control
  • Distillation control
  • Batch sequencing
  • Utilities

Pharmaceuticals

Coming

Batch and continuous manufacturing under GMP: bioreactors, crystallisation, clean utilities.

  • Bioreactor control
  • Crystallisation
  • CIP/SIP sequences
  • Data integrity
Facilities · LensaSim Plant